Mold SOlutions
3D Printed Metal Molds
3D printing technology, particularly powder-based metal additive manufacturing, is revolutionizing mold manufacturing. This technology offers unparalleled flexibility in design and can significantly reduce program timing, molding cycle times, and investment costs.
Why 3D print your injection molds and blow molds?:
Print only the material you need.
Eliminate up to 60%-100% of CNC Milling.
Eliminate drilling and other manual tool work.
Eliminate EDM burning.
Native Conformal Cooling & Variotherm.
Reduced assembled mold components.
Faster cycle times.
Variable tool density - embedded venting.
Increased shot volumes before maintenance.
Reduced molding scrap rates with optimized processing.
Conventional Molds
Aluminum Molds: Aluminum molds are cost-effective and have a rapid turnaround time, making them an excellent choice for prototyping and short-run production. Typically, you can expect an aluminum mold to produce between 5,000 - 25,000 parts before maintenance, depending on the complexity and requirements of the specific application. They are best suited for products that require intricate detail and fast cycle times, due to aluminum’s superior heat dissipation properties.
Steel Molds: Our steel molds for blow molding and injection molding are capable of withstanding high-volume production runs, producing upwards of one million parts or more. These molds are an ideal choice for industries requiring robust, repeatable performance. With steel’s excellent wear resistance and ability to handle aggressive and abrasive materials, clients can expect a long service life and consistent part quality throughout the production cycle.
Molding
We offer a wide range of plastic injection molding services, including custom molding, insert molding, over-molding, and more. Our local molding partners and cutting-edge technology allow us to deliver precision parts at a competitive price.
Innovative design Solutions
Synergy Molding Technologies harnesses the cutting-edge capabilities of Fusion 360, Cognitive Design Systems software, and SimForm mold cooling simulations to offer unparalleled design services.
